Machines and Processes
CNC-Turning center
- 13-axe-turned-milled center for highly complex components
- Up to 4 tools simultaneously inserted
- Bar turning up tp Ø 32 mm
- Deep-hole-drilling with 120 bar to Ø 10 mm and up to 50x Ø
- Millilng up to 60'000 turns/min
- Ø 6 mm to Ø 42 mm bar turning 750 mm
- Up to Ø 160 mm lining
- Max. length 300 mm
- Axes (X/Z) with tailstock
- 2-axes with tailstock
(Lot sizes 1 - 200 pieces)
- Up to Ø 45 mm bar turning of 750 mm
- 6-axes-turned-milled center especially made for smallest series of high complexity
- Inclined drilling
- Smallest drilling Ø 0.1 mm, 1 mm deep (10xØ)
- Smallest drilling Ø 0.6 mm, 18 mm deep (50xØ)
- Milling up to 60'000 turns/min
- Up to Ø 32 mm bar turning
- 7-axe-turned-milled center for complex components
- Lathe adaptation up to 1000 mm
CNC-milling
(Lot sizes 1 - 100'000 pieces)
- X/Y/Z 600/770/805
- Component sizes from 1/1/1 to 300/300/300
- 28'000 turns/min, 63 Nm
- 5-axis simultaneous milling
- 6 axes, 210 tools
- Pallet handling with 80 pallet spaces
- Hard milling
This machine allowed us to send single components/ prototyps flexible and short term. Therefor other processes don`t Need to wait. With our high degree of automation we have the possibility to produce high unit numbers short term and we are able to produce flexible call-off orders. Cause of the 5-axis simultaneous milling Technology we can make high complex geometries and use it for high machining performance. Our machine has an extremly high rigidity so we are able to finish hard milling, deep hole drilling or grinding processes directly on the machine. This is one reason we have no reclamping Errors and reach highest possible precision and productivity. An other advantage thanks to the high stability is the possibility to machine challenging materials like titanium, tungsten or TZM. We cut what other use as a tool. All this abilities, our helpdesk and the cooperation with you leads to success. We are pleased about your challenges and ideas.
- X/Y/Z 500/400/500
- With swivel table and circular table
- 4. / 5. axes
- Visual tool adjuster
SLM Selectiv Laser Melting
(Lot sizes 1 - 10`000 pieces)
- X/Y/Z 100/100/08
- Part size from 1/1/1
- Material CoCr / 17-4PH, more on request
- Machine spezification ProX100 (PDF)
- Material data paper CoCr (PDF)
Optional follow-on operation inhouse:
- Spannungsarm
- Machining
- Corundum blasting
- Glass bead blasting
- Trowalisieren
- Clean with ultrasonic
- Measure with 3D Coordinate Measuring Machine
Extern:
- Coating
- Hardening process
Eroding
(Lot sizes 1 - 50'000 pieces)
- X/Y/Z 350/250/300
- Electrode-handling with 54 spaces
- Pallet-handling with 8 pallet spaces
CAM CNC-programming
With our latest version from hyperMill we are ready for:
- high efficient machining
- highest volume machining
- shortest Verfahrwege
- complex geometries
- modern tool using
- generating the highest customer benefits
We program our machines in CAM and are exporting manual not programmable operations on all free-form-contours, face milling and others. Free-form-milling-contours directly at turning-part means: Manufacturing complex component without mistake of transformation in a chucking.
Laser marking machine
- X/Y/Z 400/300/100 mm
- Ø 20 mm to Ø 100 mm
- Laser marking e.g. logo, serial number etc.
- On steel, rustproof, aluminum anodised (preferred data type EPS)
Component cleaning station
- One-chamber washing station with ultrasonic sound
- For small and big series
- With vacuum drying smalest drillings will be dry
- Certificate of cleanliness with surface tension testing
- Cleaning is also possible as a service, as a bulk or as a component handling - Please just ask!
Metrology
- KMG Zeiss Micura (Probe ball of 0.3mm and Eo off 0.7+L/400µm) >NEW
- Video-measuring projector, enlargement 200-times DXF-comparative measurement,
- Altimeter up to 300 mm
- Plug gauge 0.1 mm to 8 mm (graduation 0.01 mm) Additional measurement up to 200 mm
- measuring laboratory Tasks
After the best programming and the advanced manufacturing it is important to provide quality evidence. This is the future manufacturing. A cost optimazing supply chain include a delivery of the products within a Q-evidence, with the Advantage that an arrival product check isn`t necessary anymore. The combination of different measuring maching, like tactile, optical or conventional, helps to solve every measuring task. From the simple measuring, to postion measuring, to tolerance measuring or to surface quality measuring everthing is possible. And furthermore we can generate all documents within the requested certificate and the analysis. A few examples:
- FMEA
- Material certificate
- batch proof
- MSA, CMK, CPK
- Analysis
Your wishes and norms are welcome.
Other services
Hardening, grinding, anodising, powder coating, etc. through our proven partners.
With REWaG-bus or through shipper.
